Three Y Flexible Packaging PLC manufactures high-performance biscuit wrappers designed to maintain freshness, texture, and product integrity throughout storage, transportation, and retail display. Biscuits are highly sensitive to moisture and oxygen exposure, which can quickly compromise crispness and flavor. Our packaging solutions are engineered with advanced barrier technology to protect against environmental factors while enhancing brand visibility in competitive markets.

We combine technical expertise, modern rotogravure printing technology, and ISO-certified quality management systems to deliver packaging that meets both functional and marketing requirements.

🔹 Product Engineering & Development

Before production begins, our technical team conducts a comprehensive packaging requirement assessment that includes:

• Type of biscuit (plain, cream-filled, chocolate-coated, sandwich)

• Shelf-life expectation

• Storage and distribution conditions

• Filling and sealing machine compatibility

• Required barrier properties

• Branding and design specifications

Based on this evaluation, we design the optimal film structure using materials such as:

• BOPP (Biaxially Oriented Polypropylene)

• CPP (Cast Polypropylene)

• PET (Polyester)

• PE (Polyethylene)

• Multi-layer laminated combinations

Our goal is to balance moisture resistance, mechanical strength, sealability, and visual impact.

🔹 Step-by-Step Production Process

1. Raw Material Selection & Inspection

• Procurement of certified food-grade films

• Thickness (micron) measurement and GSM verification

• Surface smoothness inspection

• Roll tension and uniformity check

• Supplier compliance documentation review

Only approved materials proceed to production.

2. Artwork Preparation & Cylinder Engraving

• Professional color separation

• Digital artwork optimization for rotogravure printing

• Precision gravure cylinder engraving

• Sample proof production

• Client approval prior to mass production

This ensures color accuracy and brand consistency.

3. Rotogravure Printing

Our advanced rotogravure printing process delivers:

• High-resolution multi-color printing

• Excellent ink adhesion

• Vibrant and long-lasting graphics

• Accurate registration alignment

• Continuous ink viscosity monitoring

Inline quality checks ensure consistent print quality throughout the production run.

4. Lamination Process (If Required)

For enhanced barrier protection, multi-layer lamination is applied:

• Industrial-grade adhesive application

• Controlled pressure bonding

• Temperature-regulated curing period

• Lamination bond strength testing

This improves moisture resistance and structural durability.

5. Slitting & Conversion

• Precision cutting to required roll widths

• Edge trimming and finishing

• Tension control adjustment

• Compatibility testing with client packaging machines

This ensures smooth performance during high-speed filling operations.

6. Quality Control & Testing

Each production batch undergoes rigorous testing, including:

• Seal strength testing

• Moisture vapor transmission rate (MVTR) testing

• Lamination peel strength test

• Thickness consistency check

• Visual inspection for print defects

• Random roll sampling and approval

Only products that meet strict quality standards are released for delivery.

🔹 Quality Assurance & Certification

• Manufactured under ISO 9001:2015 quality management system

• Full batch traceability

• Documented production procedures

• Skilled technical supervision

• Continuous process improvement monitoring

🔹 Key Benefits

• Extended shelf life

• Superior moisture barrier protection

• Excellent sealing performance

• High-speed packaging line compatibility

• Premium shelf presentation

• Food safety compliance